2004 Ford Explorer Spark Plug Replacement Guide

There’s a likely probability you will need to replace your old and worn out spark plugs several times during your ownership of a 2004 Ford Explorer. Spark plugs are one of the most critical parts inside your engine as they start the entire combustion process that starts and keeps your engine running for many thousands of miles. Similar to most engine components, spark plugs experience wear over time and eventually need to be replaced, but fortunately this is a repair you can do on your own. Odds are, if you’ve found yourself here, you have no idea how to do that, or maybe you’d just like to know what kind of spark plugs you need to buy. The entire process of changing your spark plugs should take approximately 20-45 minutes. This article will go over everything you will need to know about your Ford Explorer’s spark plugs, whether you need some general information or a full, step-by-step guide to performing a spark plug change.

Correct spark plugs on a 2004 Ford Explorer

This is a great option for any 2004 Ford Explorer: Champion Platinum Power 3408 Spark Plug (Carton of 1) – RS10PYC
For any 2004 Ford Explorer, you can use CHAMPION 3408 spark plugs. These will be an exact fit and will match the required specifications of your engine. Make certain that you purchase the correct amount of spark plugs for your engine corresponding to the number of cylinders. Often, manufacturers will bundle spark plugs in quantities that make it difficult to buy the exact amount you need for your engine. In this case, it is not a bad idea to purchase enough for your next two spark plug changes just so you will always have a new set ready to go. We always try to recommend the best possible spark plugs for the money, and these spark plugs are either a factory recomendation or an equivalent replacement available in today’s market at a reasonable price.

How often should I change my spark plugs?

In general, it is advised that you replace spark plugs once every 20,000 to 40,000 miles. Of course, please make sure to check your owner’s manual to determine the specific interval determined by Ford for the 2004 Explorer. Of course, if you drive your vehicle more aggressively or own a Ford Explorer with some modifications, you may want to consider changing your spark plugs closer to the 20,000 miles end of that spectrum.

However, there are also telltale signs of a car that needs a spark plug replacement early, such as:

  • Problems starting your engine
  • Rough idle
  • Engine misfiring

As a quick note, keep in mind that this list is of course not comprehensive, and these problems on their own do not necessarily point to the spark plugs being the standalone culprit. However, the best way to prevent any issues with your vehicle is to take care of it with organized maintenance, and you are definitely doing so with the responsible decision to replace your 2004 Ford Explorer’s spark plugs on a regular basis.

Changing spark plugs on a 2004 Ford Explorer

This is a process you should be able to do on your own with some standard garage tools. Of course, consult your owner’s manual, as well as a factory service manual (FSM) or an equivalent Haynes or Chiltons manual. The video shown below does a good job of outlining the process.

Helpful Tools

While not totally necessary, a spark plug tester is something you may want to invest in.
As noted before, you should be able to do a spark plug change with some ordinary tools you likely already have. However, there are a few tools that are specific to this job that you may not have, and we also want to recommend some general tools that you should definitely have in your toolbox if you do not already.

  • A set of spark plug sockets – These come in very handy because many standard sockets are not deep enough for spark plugs. Also, some spark plug holes are a bit smaller, so it requires a thinner wall like the one featured in the product here to fit. The linked product also features a magnet to keep a good hold of the spark plug so you do not drop it into your engine bay!
  • A spark plug tester – this is definitely a niche tool, but it can save you a ton of time. Although we’ve discussed spark plug replacement being a good thing to replace regularly and not just when issues occur, you may also be replacing your spark plugs because of an issue. This tool can help you diagnose the definite problem.
  • A spark plug gap tool. This allows you to check the gap of your spark plugs and change it if necessary. Most plugs will come pregapped, but if not, you should for sure have one of these.
  • A torque wrench is a essential tool to have in your toolbox. You will want to check your FSM (factory service manual) to determine the correct torque rating to use when putting in the new spark plugs for your 2004 Ford Explorer to be confident they are installed properly.

Tips for changing spark plugs on your 2004 Ford Explorer

It is a great idea to have some dielectric grease handy.
Be sure to review the video above before you attempt to repair the spark plugs on your 2004 Ford Explorer, as well as review your FSM (factory service manual) or owner’s manual. Be sure to check the tips shown here to help you as you perform this repair.

  • Your engine should be completely COLD before you replace your spark plugs. Wait at least 30 minutes after your engine has been running before attempting to replace the spark plugs on your 2004 Ford Explorer
  • Before you begin, disconnect the negative terminal of your battery. You should always disconnect the battery anytime you work on the electrical system of your Ford Explorer or any other vehicle.
  • It isn’t a bad idea to use dielectric grease when installing new spark plugs. You can apply a a small dab to the inside of the boot and the ceramic part of your spark plugs. It lessens the chance of voltage leak and helps avoid the misfortune of the boot fusing to the spark plug over time.
  • Take this (unofficial advice) lightly as many spark plug manufacturers advise against the use of anti-seize. However, I have heard from numerous old-school mechanics that they always apply a light coating of anti-seize to the threads of their spark plugs, especially on older vehicles.
  • The most important thing is to avoid overtightening the plugs or worse, cracking them due to overtightenting. Use a torque wrench capable of lower, more precise torque ratings to be sure that you don’t make this mistake.

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