2002 GMC Envoy Spark Plug Replacement Guide

It is imperative that you ensure your spark plugs are in good condition. There’s a decent probability you will be required to replace your old spark plugs several times while you own a a 2002 GMC Envoy. Spark plugs are one of the most vital components inside your engine as they trigger the entire combustion process that starts and keeps your engine running for many thousands of miles. Like most engine components, spark plugs experience wear over time and eventually need to be replaced, but fortunately this is a repair you can do on your own. Chances are, if you’ve found yourself here, you have no idea how to do that, or perhaps you’d just like to know what kind of spark plugs you need to buy. The entire process of changing your spark plugs should take roughly 20-45 minutes. This article will go over everything you should need to know about your GMC Envoy’s spark plugs, whether you need some general information or a full, step-by-step guide to performing a spark plug change.

Correct spark plugs on a 2002 GMC Envoy

AUTOLITE APP5263[/caption]For any 2002 GMC Envoy, you can use AUTOLITE APP5263 spark plugs. These will be an exact fit and will match the required specifications of your engine. As this 2002 GMC Envoy features a 6 cylinder engine, ensure you purchase 6 spark plugs. We always try to recommend the best possible spark plugs for the money, and these spark plugs are either a factory recomendation or an equivalent replacement available in today’s market at an affordable price.

How often should I change my spark plugs?

As a general recommendation, it is advised that you replace spark plugs once every 20,000 to 40,000 miles. Of course, please make sure to check your owner’s manual to determine the exact interval determined by GMC for the 2002 Envoy. Of course, if you drive your vehicle more aggressively or own a Envoy with some modifications, you may want to consider changing your spark plugs closer to the 20,000 miles end of that spectrum.

However, there are also classic signs of a car that may potentially need a spark plug replacement prematurely, such as:

  • Problems starting your engine
  • Rough idle
  • Engine misfiring

Note that this list is absolutely not comprehensive, and these problems on their own do not necessarily point to the spark plugs being the standalone culprit. However, the best way to prevent any issues with your vehicle is to take care of it with regular maintenance, and you are definitely doing so with the responsible decision to replace your GMC Envoy’s spark plugs on a regular basis.

Changing spark plugs on a 2002 GMC Envoy

This is a process you should be able to do on your own with some ordinary garage tools. Of course, consult your owner’s manual, as well as a factory service manual (FSM for short) or an equivalent Haynes or Chiltons manual. The video shown below does a good job of outlining the process.

Helpful Tools

While not totally necessary, a spark plug tester is great to have.
As noted before, you should be able to complete a spark plug change with some ordinary tools you probably already have. However, there are a few tools that are specific to this job that you may not have, and we also want to recommend some commonplace tools that you should definitely have in your toolbox if you do not already.

  • A set of spark plug sockets – These come in extremely handy because many standard sockets are not deep enough for spark plugs. Additionally, some spark plug holes are a bit smaller, so it requires a thinner wall like the one featured in the product here to fit. The linked product also features a magnet to keep a good hold of the spark plug so you do not drop it into your engine bay!
  • A spark plug gap tool. This allows you to check the gap of your spark plugs and increase or decrease it if necessary. Most plugs will come pregapped, but if this is not the case, you should definitely have one of these.
  • A torque wrench is a very important tool to have in your arsenal. You will want to check your factory service manual to determine the correct torque rating to use when putting in the new spark plugs for your 2002 GMC Envoy to be sure they are installed properly.
  • A spark plug tester – this is definitely a niche tool, but it can save you lots of time. Although we’ve discussed spark plug replacement being a good thing to replace regularly and not just when issues occur, you may also be replacing your spark plugs because of an issue. This tool can help you diagnose the exact problem.

Tips for changing spark plugs on your 2002 GMC Envoy

It is a great idea to have some dielectric grease handy.
Be sure to watch the video above before you attempt to repair the spark plugs on your 2002 GMC Envoy, as well as review your factory service manual. Additionally, we have some tips below here to help you as you perform this repair.

  • Note that this is not official advice as many spark plug manufacturers advise against the use of anti-seize. However, I have heard from numerous old-school mechanics that they always apply a small amount of anti-seize to the threads of their spark plugs, especially on older vehicles.
  • You might consider using dielectric grease when installing new spark plugs. You can apply a a little bit to the inside of the boot and the ceramic part of your spark plugs. It prevents voltage leak and helps avoid the misfortune of the boot fusing to the spark plug over time.
  • Before starting, remove the negative terminal of your battery. It is wise to disconnect the battery anytime you work on the electrical system of your GMC Envoy or any other vehicle.
  • The most important thing is to avoid overtightening the plugs or worse, cracking them due to overtightenting. Use a torque wrench capable of lower, more precise torque ratings to be sure that you don’t make this mistake.
  • Your engine should be completely cold before you replace your spark plugs. Ensure you wait at least 30 minutes after your engine has been running before attempting to replace the spark plugs on your 2002 GMC Envoy

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