2002 Ford E-250 Spark Plug Replacement Guide

Maintaining your vehicle is an incredibly rewarding task and learning how to replace your spark plugs is a great place to start. There’s a good chance you will be required to replace your old and worn out spark plugs several times during your ownership of a 2002 Ford E-250. Spark plugs are one of the most important parts inside your engine as they begin the entire combustion process that starts and keeps your engine running for many thousands of miles. Similar to most engine components, spark plugs experience wear over time and eventually need to be replaced, but fortunately this is a repair you can do on your own. Chances are, if you’ve found yourself here, you have no idea how to do that, or potentially you’d just like to know what kind of spark plugs you need to buy. The complete process of changing your spark plugs should take approximately 20-45 minutes. This article will go over everything you will need to know about your Ford E-250’s spark plugs, whether you need some general information or a full, step-by-step guide to performing a spark plug change.

Correct spark plugs on a 2002 Ford E-250

DENSO 4714[/caption]For any 2002 Ford E-250, you can use DENSO 4714 spark plugs. These will be an exact fit and will match the required specifications of your engine. Make sure you purchase the correct amount of spark plugs for your engine corresponding to the number of cylinders. Often, manufacturers will bundle spark plugs in quantities that make it nearly impossible to buy the exact amount you need for your engine. In this case, it is not a bad idea to purchase enough for your next two spark plug changes just so you will always have a new set ready to go. We always try to recommend the best possible spark plugs for the money, and these spark plugs are either a factory recomendation or an equivalent replacement available in today’s market at a reasonable price.

How often should I change my spark plugs?

In general, it is advised that you replace spark plugs once every 20,000 to 40,000 miles. Of course, please make sure to check your owner’s manual to determine the exact interval determined by Ford for the 2002 E-250. Of course, if you drive your vehicle more aggressively or own a E-250 with some modifications, you may want to consider changing your spark plugs closer to the 20,000 miles end of that spectrum.

However, there are also telltale signs of a car that may potentially need a spark plug replacement early, such as:

  • Problems starting your engine
  • Rough idle
  • Engine misfiring

Consider that this list is of course not comprehensive, and these problems on their own do not definitively point to the spark plugs being the standalone culprit. However, the best way to prevent any issues with your vehicle is to take care of it with organized maintenance, and you are definitely doing so with the responsible decision to replace your Ford E-250’s spark plugs on a regular basis.

Changing spark plugs on a 2002 Ford E-250

This is a process you should be able to do on your own with some commonplace garage tools. Of course, consult your owner’s manual, as well as a factory service manual or an equivalent Haynes or Chiltons manual. The video shown below does a good job of outlining the process.

Helpful Tools

While not essential, a spark plug tester is great to have.
As noted before, you should be able to complete a spark plug change with some regular tools you most likely already have. However, there are a few tools that are specific to this job that you may not have, and we also want to recommend some commonplace tools that you should for sure have in your toolbox if you do not already.

  • A spark plug tester – this is definitely a niche tool, but it can save you lots of time. Although we’ve discussed spark plug replacement being a good thing to replace regularly and not just when issues occur, you may also be replacing your spark plugs because of something going wrong. This tool can help you diagnose the exact problem.
  • A set of spark plug sockets – These come in extremely handy because many standard sockets are not deep enough for spark plugs. Additionally, some spark plug holes are a bit smaller, so it requires a thinner wall like the one featured in the product here to fit. The linked product also features a magnet to keep a good hold of the spark plug so you do not drop it into your engine bay!
  • A torque wrench is a very important tool to have in your toolbox. You will want to check your factory service manual to determine the correct torque rating to use when installing the new spark plugs for your 2002 Ford E-250 to be certain they are installed properly.
  • A spark plug gap tool. This allows you to check the gap of your spark plugs and change it if necessary. Most plugs will come pregapped, but if this is not the case, you should absolutely have one of these.

Tips for changing spark plugs on your 2002 Ford E-250

It is a great idea to have some dielectric grease handy.
Please make sure you reference the video above before you attempt to repair the spark plugs on your 2002 Ford E-250, as well as review your FSM (factory service manual) or owner’s manual. Be sure to check the tips shown here to help you as you complete this repair.

  • Before starting, disconnect the negative terminal of your battery. It’s a good idea to disconnect the battery anytime you work on the electrical system of your Ford E-250 or any other vehicle.
  • Your engine should be cold before you replace your spark plugs. Ensure you wait at least 30 minutes after your engine has been running before attempting to replace the spark plugs on your 2002 Ford E-250
  • During this process, one of the most vital things to ensure you do is to avoid overtightening the plugs or worse, cracking them due to overtightenting. Use a torque wrench capable of lower, more precise torque ratings to be sure that you don’t make this mistake.
  • It isn’t a bad idea to use dielectric grease when installing new spark plugs. You can apply a a small dab to the inside of the boot and the ceramic part of your spark plugs. It prevents voltage leak and helps avoid the misfortune of the boot fusing to the spark plug over time.
  • This is not official advice as many spark plug manufacturers advise against the use of anti-seize. However, I have heard from numerous old-school mechanics that they always apply a tiny amount of anti-seize to the threads of their spark plugs, especially on older vehicles.

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